Key Regulatory Change: BIS / ISI / Hallmark Not Required Anymore (for most packaged drinking water)

This is a critical recent change, which simplifies compliance. Below is a summary and link, and you can refer to the official notification as well:

  • On 17 October 2024, FSSAI amended the regulations such that BIS certification / ISI mark / hallmark is no longer mandatory for packaged drinking water / mineral water (in many cases). Instead, the requirement shifts to obtaining an FSSAI license / registration.

  • News coverage:  “Packaged drinking water no longer requires BIS certification … FSSAI license now mandatory.”

  • Also: under the new regulation, packaged drinking water is categorized as “high-risk food” by FSSAI, which triggers stricter inspections and compliance checks.

  • Note: Some sources still discuss BIS / ISI as mandatory under older rules or in certain interpretations. (Always check the latest FSSAI / government notifications.)

  • Because BIS / ISI is no longer universally mandatory, this removes a major barrier (the “hallmark / BIS mark” requirement) in many cases — making entry simpler.

Thus, your main legal focus now is on FSSAI licensing / registration, meeting water quality standards, labeling, inspections, etc.

The Cost of Starting a water business

The cost of starting a water business in India depends a lot on scale, automation, location, and what kind of water product (packaged, purified, mineral, etc.) you’re aiming for. Here are some typical ranges and cost components:

Scale / Type

Estimated Investment

Small‐scale/purification plant

~ ₹5-10 lakh

Basic bottled water plant (semi-automatic)

~ ₹15-25 lakh

Medium / more automated bottled water plant

~ ₹50 lakh+

Large scale or fully automatic plant with high capacity

Can go above ₹100-120 lakh (i.e. ₹1-1.2 crore) or more

Profit Margins & Revenue Examples

Scenario

Revenue per year

Net Profit Margin

Net Profit approx.

Small‐scale mineral water plant (≈ 2,000 litres/day)

₹1.5-2 crores

~15-20%

~ ₹30-40 lakh annually

Medium plant producing ~8,000 bottles/day

~ ₹1.94 crore

~25-30% (after costs)

~ ₹50 lakh/year

Step-by-Step Guide to Starting a Packaged Drinking Water / Bottled Water Business in India

Here is a structured roadmap with important considerations, links, and recommended actions.

1. Market Research & Business Planning

  • Study your target geography (city, region). What is the demand? Who are existing brands (Bisleri, Aquafina, Kinley, local players)?

  • Identify your target segment: e.g. premium water, basic purified water, flavored water, bulk water (20L jugs), etc.

  • Estimate volumes, pricing, margins.

  • Plan your sales & distribution model: direct retail, supermarkets, offices, institutions, e-commerce.

  • Draft a financial projection: initial investment (land, machinery, utilities), operating costs (utilities, raw water, packaging, labor), revenue forecasts.

2. Select Location & Acquire Premises

Key criteria:

  • Reliable water source (borewell, municipal supply, spring) of adequate quantity and quality.

  • Adequate land / factory building with space for purification, bottling, packaging, storage, quality lab.

  • Good road / transport connectivity for distribution.

  • Utilities: stable electricity, power backup, drainage, waste disposal.

  • Zoning / industrial area norms, environmental clearances (if required).

3. Design Process Flow & Choose Technology / Machinery

You need to decide on the purification & bottling process, equipment, layout, capacity. Typical steps:

  1. Raw water intake & storage

  2. Pre-treatment: sediment filters, carbon filters, multimedia filtration

  3. Reverse Osmosis (RO) / ultrafiltration / nano-filtration (depending on source)

  4. UV disinfection / ozonation

  5. Mineralization (if required)

  6. Storage in sterile tanks

  7. Bottling line: rinsing, filling, capping, labeling

  8. Packaging / shrink wrap, packing

  9. Quality control / testing lab

  10. Waste / reject water disposal

You’ll need to source machinery (RO plants, bottling lines, pumps, tanks, etc.) from trusted vendors.

Since BIS / ISI hallmark is no longer universally mandatory (for packaged drinking water), your compliance burden reduces. But you still need to satisfy regulatory frameworks. Below is what you must do:

A. FSSAI License / Registration

  • You must register or obtain a license from FSSAI (Food Safety and Standards Authority of India). (fssaiindia.in)

  • The type of license depends on scale / turnover / interstate activity:

Turnover / Scope

Type of FSSAI License

Useful Links

Small / Local business, turnover below ₹12 lakh

Basic Registration

Turnover between ₹12 lakh and ₹20 crore (within a single state)

State FSSAI License

Turnover above ₹20 crore or operations in multiple states

Central FSSAI License

Use the online portal FoSCoS to apply for new / renewal / modification of licenses. (foscos.fssai.gov.in). You’ll need to fulfill documentation, premises layout, food safety management system, etc.

B. Environmental / Pollution Control

  • Depending on your location / scale, you may need Consent / Clearance from the State Pollution Control Board or relevant environment agency.

  • Waste discharge / reject water disposal must comply with environmental norms.

C. Local / Municipal Permissions

  • Factory license (if applicable) from local government / municipal authorities.

  • Fire safety certificate.

  • Other local business licenses depending on municipality.

D. Quality / Testing Compliance

  • You must test water batches in FSSAI / NABL-accredited labs to ensure compliance with standards.

  • Maintain records of tests, quality checks.

  • Comply with labeling rules under FSSAI / Water Manual (e.g. “WATER MANUAL – FoSTaC (FSSAI)” document has guidelines). (fostac.fssai.gov.in)

  • Ensure hygiene, cleaning, cross-contamination controls.

E. Inspection & Audits

  • Since packaged drinking water is now high-risk, FSSAI will do inspections, audits, and compliance checks.

5. Labeling, Branding & Packaging Standards

  • Label must include: product name (e.g. “Packaged Drinking Water”), manufacturer name & address, batch/lot number, date of packaging, “best before” or expiry, FSSAI license / registration number, usage instructions, etc.

  • Even if BIS / ISI mark is optional now, if you choose to acquire BIS certification for marketing advantage, you must follow BIS standards.

  • Packaging material must be food-grade, safe, minimal leaching, properly sealed.

6. Pilot / Trial Production & Quality Checks

  • Run trial batches, test them thoroughly.

  • Validate shelf life, packaging robustness.

  • Rectify any leaks, microbial contamination, odor, etc.

7. Scale-Up, Distribution & Sales

  • Set up distribution network: wholesalers, retailers, offices, institutions, hotels.

  • Plan logistics, delivery vehicles, supply chain.

  • Marketing & branding: packaging, brand identity, social media, tie-ups, sampling.

  • Maintain inventory, stock rotations.

8. Operations, Monitoring & Compliance Management

  • Implement a food safety management system (HACCP, GMP).

  • Continual testing, audits, record-keeping.

  • Compliance with inspections, renewals, traceability.

  • Handle customer feedback, recalls (if needed).

9. Expansion & Diversification

  • Once stable, you might expand into new volumes (bottles, pouches, bulk), flavored water, mineral / ionic water, export.

  • Consider seeking BIS / voluntary certification (if beneficial) for branding / premium positioning.

  • FSSAI / FoSCoS portal (for license / registration) — Home / Document section: FoSCoS – FSSAI (foscos.fssai.gov.in)

  • FSSAI “Packaged Drinking Water Company” license information page (fssaiindia.in)

  • Water Manual (FSSAI / FoSTaC) — for hygienic practices, labeling, etc. (fostac.fssai.gov.in)

  • DCMSME “Packaged Drinking Water” PDF (industry / guidelines) (dcmsme.gov.in)

  • News / blogs on the change (BIS removed) — e.g. “Packaged drinking water no longer requires BIS …” (MokokchungTimes.com)

Risks, Challenges & Tips

  • Even though BIS is removed, you must maintain high quality — regulatory scrutiny is higher for “high-risk food.”

  • Ensure strict hygiene, traceability, documentation — any violation can lead to license revocation.

  • Reject water disposal (RO reject) and waste handling can be a cost and regulatory issue.

  • Competition is steep. Branding, trust, distribution are critical.

  • Price sensitivity among customers — keeping cost low while ensuring quality is a balancing act.

  • Stay updated with FSSAI notifications / changes in regulation.

Summary Checklist (Condensed)

  1. Market research & business plan

  2. Acquire location with clean water source

  3. Design purification & bottling process

  4. Procure equipment / machinery

  5. Apply for FSSAI registration / license via FoSCoS

  6. Obtain local / environment / factory / municipal permits

  7. Develop labeling / packaging as per FSSAI guidelines

  8. Conduct trial batches & quality testing

  9. Start distribution & sales

  10. Ongoing compliance, audits, inspections

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